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The Use Of Automatic Winding Machine

October 13, 2022

The Use Of Automatic Winding Machine

Common functions and debugging methods of automatic Winding Machine

With the rapid development of science and technology, modern automatic winding machine due to the integration of electrical control, mechanical transmission, photoelectric detection and many other technologies, so the difficulty of setting and debugging has greatly increased.
I. Familiar with equipment function and winding process
When buying a good quality of winding machine after first need electricity no-load test run, this process is the first test whether good winding machine running smoothly and whether there are abnormal noise, as in the process of debugging personnel should be controlled winding machine instruction one by one check each function is valid, is also a process of familiar with the device, After being preliminarily familiar with the functions of the equipment, it is necessary to find out the corresponding functions of the equipment according to the winding process of its own products, and check whether the functions of the equipment are consistent with the winding requirements based on the process. It is necessary to communicate with the equipment supplier in detail when purchasing the functional requirements of the equipment, so as to avoid non-payment of the equipment and winding requirements after purchase. It is important to pay attention to the allowable wire diameter, maximum load, wire width and precision of the equipment. These parameters are the basic data to determine whether the equipment meets the requirements of wire winding.
Modern Automatic Winding Machine
Ii. Setting and data determination of equipment accessories
After debugging personnel familiar with the function of equipment and parameters, also need to good winding machine tension control and winding mould data measured, usually use the wire diameter, the greater the tension of winding also requires, the greater the tension equipment of different manufacturers the adjusting range is differ, needed to use aluminium wire and copper wire tension is also different, Required for the same wire diameter of aluminium wire tension is smaller than copper wire, tension adjustment will lead to actual around the mould line diameter smaller, if is a fine line, snap happens, the phenomenon such as knot, tension starts to appear coil dropsy, the phenomenon such as wiring, messy, so set tension adjustment is key, have security tension area of different wire diameter, The book "enameled wire safety tension" has a detailed introduction, debugging personnel should carefully control, the measurement of winding die, need to pay attention to the width and height of the die, and winding rod match, too tight will affect the loading and unloading of the die, too loose will lead to mold shaking affect the effect of wire.
Good Automatic Winding Machine
3. Introduction to common functions
Good quality of automatic winding machine general common function has several default, automatic parking, direction, coiling, automatic cross slot, etc., in actual use, the points should be paid attention to First is rev around slowly and stop the local train, and around the local train this feature is slow after the start operation in order to reduce the tension structure and the impact of the enameled wire, Can be according to the actual need to set the general situation for 1 to 3, the local train parking function is the equipment before the end winding step sequence local train running, this function can help to reduce the impact on the brakes makes smooth end winding equipment, especially need accurate positioning of the winding process, this parameter must be set, depending on the equipment running speed, Parameters should be adjusted in general, for two to five laps, again is line direction and winding direction, these two parameters are respectively the spindle rotation and row line displacement direction setting, good automatic winding machine row between the spool and spindle is controlled by the controller, there is a specific relationship, when you set must find out spool displacement direction, Many users are reflected when debugging equipment alarm, this is because the error caused by equipment protection, coiling machine has detecting zero, used for fixing the row of spool, if from zero to start the equipment, then the line spool must be moving outward, if mistakenly set for inward can cause alarm equipment, around the axis of rotation direction should be determined according to the coiling process, All Settings should fully consider the winding process requirements.

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